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Studioby Basilios P.
Process Diary·January 5, 2026·5 min read

Process Diary: Raw Metal Series #001

A metal study built from a wrong bend.

Written by Basilios P. · Updated July 14, 2026

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Metal forming process

Week 1: Concept

The idea came from a mistake. Scrap metal bent wrong and caught light in a way that felt useful. We kept it on the bench until the shape became a direction.

The series became controlled chaos: forms that look accidental but need precision to hold.

Week 2: Prototyping

Three attempts failed. The first cut the fabric. The second lost the pressure. The third found the angle.

We learned the angle mattered more than the curve. Fifteen degrees changed the whole piece.

Week 3: Material Testing

Steel rusts. Brass patinas. Aluminum stays clean but feels light. Steel won because the weight mattered.

The material fights back. That resistance stays in the final form.

Week 4: Finishing

Hand-sand each edge. Seal with a matte coat. Attach to the garment without letting the hardware take over.

Total time: 40 hours.

processmetalmakingbehind-the-scenes

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Basilios P.
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